Centrifugal Fans

Range

The inlet, impeller, volute, shaft and drive accessories work as one assembly. A change in duct resistance shifts the operating point on the fan curve, so a selected duty must state flow, pressure, gas density and speed together. The largest flow and pressure values in the range above are not a simultaneous guaranteed operating point.

The fan design allows selection at very high efficiency across this range. Centrifugal fans are offered in different blade configurations depending on the application, the temperature, the medium of air and the dust load.

Blade configurations

Blade type		Exit blade angle	Number of blades	Typical use
Forward Curved		Above 90°	24 to 48	Low pressure ventilation and air handling.
Backward Curved		Below 90°	6 to 18	Clean air ventilation and process air supply.
Backward Inclined		Below 90°	10 to 12	Process and ventilation duties where a single-thickness blade is preferred.
Aerofoil		Below 90°	10 to 12	Large volume clean air duties where power saving is the priority.
Straight Radial		90°	6 to 12	Material handling and pneumatic conveying.
Radial Tipped		90°	6 to 12	Mildly erosive gas such as flue gas with fly ash.

Drive arrangements

Construction

Adroit centrifugal fans are rugged built for longer life. Depending on the medium of air and the temperature, the material of construction can be:

• Mild steel
• Stainless steel
• PP-FRP lined
• MS FRP lined
• MS rubber lined

Testing and balancing

Performance testing	IS 4894, BS 848 Part I, or as per customer standards
Rotor balancing	Static and dynamic balancing to grade G 6.3 or G 2.5 as per ISO 21940-11
Records supplied	Material of construction certificates, static and dynamic balancing records, and test reports as per customer standards

Fans by application

Centrifugal fans and blowers are named by the duty they serve. Each application page states the blade types selected for it and the industries where it is found.

Application	What it does	Type usually selected
ID Fan	Sits at the outlet of a boiler, kiln or furnace and draws the flue gas through the plant to the stack. It handles hot, dust-laden gas at large volume, so it is sized at the hot condition and checked at cold start.	Backward curved, backward inclined and radial tipped
FD Fan	Supplies combustion air to a boiler or furnace, pushing ambient air through the air heater and into the windbox against the furnace draft. Clean air, so the blade is chosen for efficiency.	Backward curved and backward inclined
PA Fan	Supplies the air that dries the pulverised fuel in the mill and carries it to the burners. Runs at higher pressure than the FD fan because it must overcome the mill and the fuel piping.	Backward curved and radial tipped
Raw Mill Fan	Draws hot kiln gas through the raw mill and separator, drying the raw meal on the way and carrying the fine product to the collector. Heavy fine dust, so wear protection on the impeller is standard.	Backward curved and radial tipped
Cooler Vent Fan	Exhausts the surplus hot air from the clinker cooler after the secondary and tertiary air have been taken off, drawing it through the cooler dust collector.	Backward curved and radial tipped
Coal Mill Fan	Draws hot gas through the coal mill to dry and convey the pulverised coal to the burner or the fine coal bin. Built spark resistant because the gas carries combustible dust.	Backward curved and radial tipped
Bag Filter Fan	Pulls the process gas through the filter bags and discharges the cleaned gas to the stack. Works on the clean side, so the blade can be chosen for efficiency, with the filter pressure drop added to the duty.	Backward curved and radial tipped
Preheater Fan	Draws the kiln exhaust gas through the preheater cyclone stages. The largest fan in a cement line and the one that sets the kiln draft.	Backward curved and radial tipped
Cooler Compartment Fan	Blows ambient air up through the grate of the clinker cooler. Each compartment has its own fan set for the pressure that bed needs.	Backward curved and radial tipped
Air Slide Blower	Supplies low pressure aeration air to the fabric of an air slide, fluidising cement, raw meal or gypsum so it flows down the slide.	Backward curved and radial tipped
High Pressure Blower	Delivers combustion, aeration and conveying air where the system resistance runs to several thousand millimetres of water column in a single stage.	Backward curved and radial tipped
MVR Blower	Recompresses the vapour leaving an evaporator so it can be reused as the heating medium. Handles wet, often corrosive vapour, so wetted parts are in stainless steel.	Backward curved
Ventilation Fan	Moves air through a plant or building for fresh air supply, heat removal and fume dilution where the system is ducted. Low pressure, long hours, so efficiency and noise set the selection.	Backward inclined and forward curved
SA Fan	Supplies the secondary combustion air that completes burning above the grate or around the burner. On bagasse and biomass boilers it also carries the over-fire air that controls the fuel bed.	Backward curved and backward inclined
Combustion Air Blower	Feeds a burner with air at the pressure the burner register needs. Sized for the burner turndown range, and often fitted with an inlet silencer.	Backward curved and radial tipped
Dilution Air Blower	Injects ambient air into a hot flue gas stream to bring it down to a temperature the downstream bag filter or fan can accept.	Backward curved
Cooler ID Fan	Draws the clinker cooler exhaust through the cooler dust collector to the stack, holding the cooler hood under a slight negative pressure.	Backward curved and radial tipped
Plug Fan	A centrifugal impeller without a scroll, plugged through the wall of an oven, dryer or air handling unit so it recirculates the air inside the chamber. Belt driven or direct driven from outside the hot zone.	Backward curved
Hot Air Fan	Circulates or supplies air at elevated temperature to a dryer, oven or kiln. Selected at the hot density with the shaft and bearing arrangement built for continuous hot running.	Backward curved and backward inclined
Seal Air Blower	Supplies clean air at a pressure above the mill or fan casing pressure to the shaft seals and bearing housings, so pulverised coal cannot enter.	Backward curved and radial
Fume Exhaust System	Hoods, ducting and an exhaust fan that capture fume at source and deliver it to a scrubber, bag filter or stack. Fan material follows the fume: stainless steel, PP-FRP or rubber lined where it is corrosive.	Backward inclined and radial tipped
Dust Collector Fan	The fan behind a bag filter, cyclone or multiclone on a dust extraction system. Placed on the clean side where possible so the blade can be chosen for efficiency.	Backward inclined and radial tipped

Industries

Information needed to select or quote

1. Duty point. Volume flow and static pressure at the fan inlet, with the gas density and temperature or the conditions to derive it.
2. Operating conditions. Site altitude, normal operating temperature and continuous or intermittent duty.
3. Gas stream. Dust loading and particle size, corrosive species, moisture, upset temperature and any tendency of the material to deposit on the impeller.
4. Mechanical. Rotation viewed from the drive end, discharge orientation and motor power.