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Secondary Air Fan

Supplies the secondary combustion air that completes burning above the grate or around the burner. On bagasse and biomass boilers it also carries the over-fire air that controls the fuel bed.

Selection

ProductCentrifugal Fans
Blade types selectedBackward curved and backward inclined
IndustriesBoiler, Sugar, Power
Impeller type usually selected
Impeller form usually selected for this duty. See Centrifugal Fans for the full set.

Range

0.3 to 120 m³/sAir or gas volume, single fan
25 to 3120 mmWCStatic pressure, single stage
Six blade formsSelected for temperature, medium and dust load

The inlet, impeller, volute, shaft and drive accessories work as one assembly. A change in duct resistance shifts the operating point on the fan curve, so a selected duty must state flow, pressure, gas density and speed together. The largest flow and pressure values in the range above are not a simultaneous guaranteed operating point.

In each industry

Boiler

A boiler house runs on draft. The FD fan pushes combustion air through the air heater into the windbox, the PA fan carries pulverised fuel from the mill to the burners, and the ID fan pulls the flue gas through the economiser, air heater and dust collector to the stack. The ID fan sees the worst duty: hot gas, fly ash and a pressure that rises as the filter loads. Bag filters or multiclones sit ahead of it, and silencers on the FD inlet keep the boiler house within noise limits.

Sugar

Sugar mills fire bagasse, a wet, fibrous fuel that produces a heavy fly ash load. The boiler fan set (ID, FD, SA and PA) is sized for bagasse's high moisture and the seasonal run, and the ID fan impeller is built for erosion. Wet scrubbers or multiclones clean the flue gas before the stack, and ventilation fans handle the heat in the mill house and pan floor.

Power

Thermal power stations use the full boiler fan set at the largest sizes: ID fans on the flue gas after the ESP, FD fans for secondary air, PA fans for mill air, and seal air blowers to keep pulverised coal out of the mill bearings. Coal handling plants add dust extraction fans on the crushers and transfer points, with bag filters and cyclones on the collected air.

By process

The same duty, selected for the gas of each process.

Drive and construction

Offered direct mounted on the motor shaft, direct coupled, or belt driven. Material of construction follows the medium and temperature: mild steel, stainless steel, PP-FRP lined, MS FRP lined or MS rubber lined.

Testing and balancing

Performance tested as per IS 4894, BS 848 Part I, or as per customer standards. Rotors are statically and dynamically balanced to grade G 6.3 or G 2.5 as per ISO 21940-11.

Information needed to select or quote

  1. Duty point. Volume flow and static pressure at the fan inlet, with the gas density and temperature or the conditions to derive it.
  2. Operating conditions. Site altitude, normal operating temperature and continuous or intermittent duty.
  3. Gas stream. Dust loading and particle size, corrosive species, moisture, upset temperature and any tendency of the material to deposit on the impeller.
  4. Mechanical. Rotation viewed from the drive end, discharge orientation and motor power.

Send us your duty point

Flow, pressure, gas condition and temperature are enough to start a selection.

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