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Dust Collector Fan

The fan behind a bag filter, cyclone or multiclone on a dust extraction system. Placed on the clean side where possible so the blade can be chosen for efficiency.

Selection

ProductCentrifugal Fans
Blade types selectedBackward inclined and radial tipped
IndustriesBoiler, Power, Iron & Steel, Non Ferrous Metal, Chemical & Pharma, Fertilizer, Ceramic, Driers, Paper, Tobacco, Tea, Food Processing, Coal Handling, Tyre, Shipbuilding
Impeller type usually selected
Impeller form usually selected for this duty. See Centrifugal Fans for the full set.

Range

0.3 to 120 m³/sAir or gas volume, single fan
25 to 3120 mmWCStatic pressure, single stage
Six blade formsSelected for temperature, medium and dust load

The inlet, impeller, volute, shaft and drive accessories work as one assembly. A change in duct resistance shifts the operating point on the fan curve, so a selected duty must state flow, pressure, gas density and speed together. The largest flow and pressure values in the range above are not a simultaneous guaranteed operating point.

In each industry

Boiler

A boiler house runs on draft. The FD fan pushes combustion air through the air heater into the windbox, the PA fan carries pulverised fuel from the mill to the burners, and the ID fan pulls the flue gas through the economiser, air heater and dust collector to the stack. The ID fan sees the worst duty: hot gas, fly ash and a pressure that rises as the filter loads. Bag filters or multiclones sit ahead of it, and silencers on the FD inlet keep the boiler house within noise limits.

Power

Thermal power stations use the full boiler fan set at the largest sizes: ID fans on the flue gas after the ESP, FD fans for secondary air, PA fans for mill air, and seal air blowers to keep pulverised coal out of the mill bearings. Coal handling plants add dust extraction fans on the crushers and transfer points, with bag filters and cyclones on the collected air.

Iron & Steel

Pig iron and steel plants need fans for the blast furnace stove, the sinter plant, the coke oven and the fume extraction over converters and electric arc furnaces. Combustion air blowers feed the stoves and reheating furnaces. Fume exhaust fans handle hot, dust-laden gas from the melt shop into bag filters. ID fans on the sinter strand and the boiler are built for abrasive dust and high temperature.

Non Ferrous Metal

Ferro alloy, aluminium and copper plants run submerged arc and reverberatory furnaces whose fumes carry fine metallic dust and, in some processes, acid gas. Fume exhaust fans pull the furnace gas into bag filters or wet scrubbers, ID fans handle the boiler and dryer gas, and combustion air blowers serve the furnaces. Stainless steel or lined construction is common on the scrubber side.

Chemical & Pharma

Chemical plants exhaust corrosive fumes from reactors, dryers and storage into wet scrubbers, with fans in stainless steel, PP-FRP or rubber-lined construction. Pharma plants add clean-room supply through AHUs with pre, fine and HEPA filtration, and solvent recovery through adsorption towers. MVR blowers recompress vapour on evaporators and effluent plants.

Fertilizer

Fertilizer plants handle dust from granulators, dryers and coolers, and fumes such as ammonia and fluorides from reactors. Bag filters take the dust, wet scrubbers take the gas, and the fans behind them are built in stainless steel or lined construction. High pressure blowers serve the dryer and cooler drums.

Ceramic

Tile, sanitaryware and refractory plants run spray dryers, kilns and glazing lines. Hot air fans recirculate kiln air, ID fans exhaust the kiln and spray dryer, and dust extraction fans with cyclones and bag filters clean the air from presses and glazing booths.

Driers

Rotary, fluid bed, spray and belt dryers all need a hot air fan to push heated air into the product and an exhaust fan to pull the moist, dust-laden air out through a cyclone or bag filter. The exhaust fan is sized at the hot, wet condition, and axial fans are used where the pressure is low.

Paper

Paper mills use fans in the dryer section hood (supply and exhaust of hot, humid air), on the boiler (ID, FD), and for fume and dust extraction in the pulp and finishing areas. Stainless steel construction handles the moisture in the hood exhaust.

Tobacco

Tobacco processing generates fine dust from cutting, drying and blending. Bag filter fans on the dust extraction system are the main duty, with cyclones as pre-collectors. Dryer exhaust and general ventilation complete the set.

Tea

Tea factories use hot air fans on the withering troughs and dryers, exhaust fans on the dryer outlet, and dust extraction on the sorting and packing lines. Trough fans are the characteristic duty: large volume, low pressure, long running hours.

Food Processing

Food plants need stainless steel fans for dryer and oven exhaust, dust extraction on milling and mixing with bag filters, and ventilation and AHUs that hold the processing area at the required temperature and air quality.

Coal Handling

Coal handling plants raise dust at every crusher, screen and transfer point. Dust extraction fans draw the air into bag filters and cyclones, and the whole system is built spark resistant. Seal air blowers on the mills keep coal dust out of the bearings.

Tyre

Tyre plants generate carbon black dust in mixing, rubber fume in curing, and heat everywhere. Bag filter fans on the carbon black handling system, fume exhaust on the curing presses, and heavy ventilation across the plant are the main duties.

Shipbuilding

Shipyards need portable and fixed ventilation for confined-space work inside hulls and tanks, welding fume extraction, and exhaust for blasting and painting halls with dust collection and scrubbing.

By process

The same duty, selected for the gas of each process.

Bagasse Fired BoilersRice Husk Fired BoilersAFBC BoilersCFBC BoilersPulverised Coal Fired BoilersWaste Heat Recovery BoilersBiomass Fired BoilersThermic Fluid HeatersCement Preheater KilnsVertical Roller Raw MillsBall Mill Raw GrindingCement Grinding MillsClinker Grate CoolersCement Plant Coal MillsCement Packing and DispatchRotary Lime KilnsVertical Shaft Lime KilnsGypsum Calcining PlantsSponge Iron Rotary KilnsBlast Furnace Hot Blast StovesSinter PlantsCoke Oven BatteriesElectric Arc Furnace SteelmakingInduction Furnace Melt ShopsLadle Furnaces and Secondary MetallurgyFerro Alloy Submerged Arc FurnacesAluminium Smelters and Cast HousesCopper and Zinc SmeltingIron and Non-ferrous FoundriesHot Dip Galvanising LinesGlass Melting FurnacesCeramic Tunnel and Roller KilnsCeramic Body Spray DryersBrick and Refractory KilnsWaste IncineratorsFertilizer Granulation PlantsFertilizer Rotary Dryers and CoolersFood and Dairy Spray DryersRotary DryersFluid Bed Dryers and CoolersTea DryersTobacco Primary ProcessingFlour and Grain MillsPulp Mills and Recovery BoilersPowder Coating LinesWelding and Fabrication ShopsTyre Plant Mixing and Carbon Black HandlingCarbon Black PlantsShipyard Hull and Block FabricationBlasting and Painting HallsCoal Handling PlantsMineral Crushing and ScreeningAsh Handling SystemsCaptive Power PlantsPneumatic Conveying SystemsPlywood and Wood ProcessingRubber and Plastics CompoundingGlass Batch HousesBOF Steel ConvertersIron Ore Pellet PlantsGas Based DRI PlantsSugar Dryers and SulphitationDistillery Spent Wash Incineration BoilersRice Mills and Paddy DryersAnimal Feed MillsSpinning MillsEdible Oil Solvent Extraction PlantsPharmaceutical Coating and GranulationLead Smelting and Battery RecyclingCashew and Nut ProcessingJute MillsAlternative Fuel Handling in Cement PlantsFoundry Sand Reclamation

Drive and construction

Offered direct mounted on the motor shaft, direct coupled, or belt driven. Material of construction follows the medium and temperature: mild steel, stainless steel, PP-FRP lined, MS FRP lined or MS rubber lined.

Testing and balancing

Performance tested as per IS 4894, BS 848 Part I, or as per customer standards. Rotors are statically and dynamically balanced to grade G 6.3 or G 2.5 as per ISO 21940-11.

Information needed to select or quote

  1. Duty point. Volume flow and static pressure at the fan inlet, with the gas density and temperature or the conditions to derive it.
  2. Operating conditions. Site altitude, normal operating temperature and continuous or intermittent duty.
  3. Gas stream. Dust loading and particle size, corrosive species, moisture, upset temperature and any tendency of the material to deposit on the impeller.
  4. Mechanical. Rotation viewed from the drive end, discharge orientation and motor power.

Send us your duty point

Flow, pressure, gas condition and temperature are enough to start a selection.

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