The process
Captive power plants at process industries run AFBC, CFBC or grate boilers on coal, lignite, husk or bagasse. The fan set is the boiler fan set, sized for the fuel and for a plant that cannot afford a stop.
The gas
Fluidised bed combustion carries bed material fines and fly ash in the flue gas. The dust is abrasive and the loading ahead of the collector is high, so the ID fan is placed after the dust collector wherever the layout allows.
Fans in this process
| Duty | What it does here | Type usually selected |
|---|---|---|
| ID Fan | Sits at the outlet of a boiler, kiln or furnace and draws the flue gas through the plant to the stack. | Backward curved, backward inclined and radial tipped |
| FD Fan | Supplies combustion air to a boiler or furnace, pushing ambient air through the air heater and into the windbox against the furnace draft. | Backward curved and backward inclined |
| SA Fan | Supplies the secondary combustion air that completes burning above the grate or around the burner. | Backward curved and backward inclined |
| PA Fan | Supplies the air that dries the pulverised fuel in the mill and carries it to the burners. | Backward curved and radial tipped |
| Combustion Air Blower | Feeds a burner with air at the pressure the burner register needs. | Backward curved and radial tipped |
| Seal Air Blower | Supplies clean air at a pressure above the mill or fan casing pressure to the shaft seals and bearing housings, so pulverised coal cannot enter.. | Backward curved and radial |
| Dust Collector Fan | The fan behind a bag filter, cyclone or multiclone on a dust extraction system. | Backward inclined and radial tipped |
| Bag Filter Fan | Pulls the process gas through the filter bags and discharges the cleaned gas to the stack. | Backward curved and radial tipped |
| Fan Silencer | An absorptive silencer at the fan inlet, outlet or in the duct, cutting fan noise with minimum pressure loss.. | Silencer |
| Vent Silencer | Cuts the noise from steam or gas expanding from high pressure to atmosphere at safety valve outlets, start-up vents and blow-down lines.. | Silencer |
| Ventilation Fan | Moves air through a plant or building for fresh air supply, heat removal and fume dilution where the system is ducted. | Backward inclined and forward curved |
| Coal Mill Fan | Draws hot gas through the coal mill to dry and convey the pulverised coal to the burner or the fine coal bin. | Backward curved and radial tipped |
| High Pressure Blower | Delivers combustion, aeration and conveying air where the system resistance runs to several thousand millimetres of water column in a single stage.. | Backward curved and radial tipped |
Industries
Related processes
Bagasse Fired BoilersRice Husk Fired BoilersAFBC BoilersCFBC BoilersPulverised Coal Fired BoilersOil and Gas Fired BoilersWaste Heat Recovery BoilersBiomass Fired BoilersCement Preheater KilnsVertical Roller Raw MillsBall Mill Raw GrindingCement Grinding MillsClinker Grate CoolersCement Plant Coal MillsCement Packing and DispatchRotary Lime Kilns
