The process
Recovery boilers, lime kilns and digesters in a pulp mill need the boiler fan set, non-condensable gas handling, and scrubbing of odorous gases. Corrosion and odour are the design concerns alongside the usual boiler duties.
The gas at the fan
Mixed biomass fuels give variable ash and moisture. The fan is sized for the worst fuel in the mix, with wear protection and deposit shedding as for bagasse.
Selection for this duty
| Blade form | Radial tipped with wear liners, or straight radial where the dust is coarse |
| Material of construction | Mild steel with replaceable wear liners on the blades and the scroll at the cut-off, with a casing drain for the moisture |
| Drive and bearings | Direct coupled or belt driven with a shaft cooling disc and bearings outside the casing |
| Also specified | Hard facing or liners on the blade pressure face; casing drain at the lowest point |
| Density at the fan | At about 170°C the gas density is close to 0.80 kg/m³, 66% of standard air. Pressure developed and power drawn fall in the same ratio, so the selection is made at this density and the motor is checked at cold start. |
Supplies combustion air to a boiler or furnace, pushing ambient air through the air heater and into the windbox against the furnace draft. Clean air, so the blade is chosen for efficiency. Client-stated blade types for the FD Fan in general: Backward curved and backward inclined.
Industries
Other fans in pulp mills and recovery boilers
FD Fan in other processes
Bagasse Fired BoilersRice Husk Fired BoilersAFBC BoilersCFBC BoilersPulverised Coal Fired BoilersOil and Gas Fired BoilersBiomass Fired BoilersThermic Fluid HeatersHot Air GeneratorsBlast Furnace Hot Blast StovesRefinery Fired HeatersDyeing and Finishing HousesCaptive Power PlantsDistillery Spent Wash Incineration Boilers
Services on this fan
Fan and System Performance TestingFan Energy AuditRetrofit of Low Efficiency FansDynamic Balancing and Vibration AnalysisCondition Monitoring and TroubleshootingInstallation, Commissioning and After-sales Support
Information needed to select or quote
- Duty point. Volume flow and static pressure at the fan inlet, with the gas density and temperature or the conditions to derive it.
- Operating conditions. Site altitude, normal operating temperature and continuous or intermittent duty.
- Gas stream. Dust loading and particle size, corrosive species, moisture, upset temperature and any tendency of the material to deposit on the impeller.
- Mechanical. Rotation viewed from the drive end, discharge orientation and motor power.