The process
Tile, sanitaryware and tableware kilns run on gas with combustion air blowers, a kiln exhaust fan on the preheat zone, and hot air fans that recover cooling zone heat for the dryers. The exhaust carries fluorine and sulphur compounds from the body and glaze.
The gas at the fan
Kiln exhaust with light dust and fluorine or sulphur compounds from the body and glaze. Hot, mildly corrosive; stainless steel or coated construction on the wetted parts.
Selection for this duty
| Blade form | Backward inclined or backward curved; the residual dust does not justify a radial wheel |
| Material of construction | Stainless steel on all wetted parts, grade to suit the gas analysis |
| Drive and bearings | Direct coupled, shaft cooling disc, bearings in a pedestal outside the gas stream, allowance for thermal growth |
| Density at the fan | At about 250°C the gas density is close to 0.67 kg/m³, 56% of standard air. Pressure developed and power drawn fall in the same ratio, so the selection is made at this density and the motor is checked at cold start. |
Pulls the process gas through the filter bags and discharges the cleaned gas to the stack. Works on the clean side, so the blade can be chosen for efficiency, with the filter pressure drop added to the duty. Client-stated blade types for the Bag Filter Fan in general: Backward curved and radial tipped.
Industries
Other fans in ceramic tunnel and roller kilns
Bag Filter Fan in other processes
Bagasse Fired BoilersRice Husk Fired BoilersAFBC BoilersCFBC BoilersPulverised Coal Fired BoilersWaste Heat Recovery BoilersBiomass Fired BoilersCement Preheater KilnsVertical Roller Raw MillsBall Mill Raw GrindingCement Grinding MillsClinker Grate CoolersCement Plant Coal MillsCement Packing and DispatchRotary Lime KilnsVertical Shaft Lime KilnsGypsum Calcining PlantsSponge Iron Rotary KilnsSinter PlantsCoke Oven BatteriesElectric Arc Furnace SteelmakingInduction Furnace Melt ShopsLadle Furnaces and Secondary MetallurgyFerro Alloy Submerged Arc Furnaces
Services on this fan
Fan and System Performance TestingFan Energy AuditRetrofit of Low Efficiency FansDynamic Balancing and Vibration AnalysisInstallation, Commissioning and After-sales Support
Information needed to select or quote
- Duty point. Volume flow and static pressure at the fan inlet, with the gas density and temperature or the conditions to derive it.
- Operating conditions. Site altitude, normal operating temperature and continuous or intermittent duty.
- Gas stream. Dust loading and particle size, corrosive species, moisture, upset temperature and any tendency of the material to deposit on the impeller.
- Mechanical. Rotation viewed from the drive end, discharge orientation and motor power.